Medical devices · GC

Analysis solution for ethylene oxide residues in single-use infusion sets

Single-use infusion set materials are placed in a sealed headspace vial to establish gas-liquid or gas-solid equilibrium; the gas phase in the vial is introduced into the GC to determine ethylene oxide. This page addresses ethylene oxide residues in single-use infusion sets; the focus of sample representativeness is the sampling combination of different material parts such as tubing, drip chambers, and connectors. Quantitation and quality control use the following arrangements: identification is based on the retention behavior of the target component and reference materials; calibration is performed with reference materials corresponding to ethylene oxide by external standard or internal standard according to the applicable method; injection blanks, calibration verification, and parallel determinations are used to monitor contamination and response stability. Each analytical batch is also set up with blanks, calibration verification, and applicable quality control samples.

01 Solution Summary

Single-use infusion set materials are placed in a sealed headspace vial to establish gas-liquid or gas-solid equilibrium; the gas phase in the vial is introduced into the GC to determine ethylene oxide. This page addresses ethylene oxide residues in single-use infusion sets; the focus of sample representativeness is the sampling combination of different material parts such as tubing, drip chambers, and connectors. Quantitation and quality control use the following arrangements: identification is based on the retention behavior of the target component and reference materials; calibration is performed with reference materials corresponding to ethylene oxide by external standard or internal standard according to the applicable method; injection blanks, calibration verification, and parallel determinations are used to monitor contamination and response stability. Each analytical batch is also set up with blanks, calibration verification, and applicable quality control samples.

IndustriesMedical devices
TechnologyGC
Sample PreparationHeadspace sampling
Injection/determination interfaceQuantitative headspace gas injection
Specific SamplesSingle-use infusion set materials
AnalytesEthylene oxide
Detection UnitFID

02 Standards and Method Basis

Method basis: application method. The laboratory may enter the name and version of the adopted formal method into the project file.

03 Samples and Analytes

The specific samples areSingle-use infusion set materials, and the analytes areEthylene oxide. Pretreatment, injection, and detection configurations are determined according to the sample state, target concentration, and the formal method adopted.

04 Method Principle

Volatile components in a sealed headspace vial reach reproducible partitioning between the sample phase and the gas phase; the automatic headspace system samples from the gas phase and transfers it to the GC.

This route centers on the equilibration and gas-phase transfer of volatile components, with FID as the detection unit.

05 Sample Collection and Pretreatment

Weigh or measure single-use infusion set materials into a clean headspace vial, add matrix-adjusting components according to the formal method used, and immediately seal. Sample vials, blank vials, and standard vials use the same equilibration and injection procedures.

Select the specified parts according to the product structure and cut them into test specimens suitable for the headspace vial; record the sampling mass and component composition, and avoid taking only a single material to represent the entire infusion set.

06 Separation and Detection

The headspace gas phase enters the GC through the transfer line; the column separates ethylene oxide, and the FID acquires the response.

After headspace equilibration, ethylene oxide is determined by GC-FID; the sample vial program is kept consistent with that of the standard vial, and co-elution effects of volatiles from infusion set materials are checked.

07 Instrument System Configuration

ModuleConfigurationRole in This Solution
Sample containerSealed headspace vial and sealing componentsEstablish a closed equilibrium system
Headspace samplerThermostatting, shaking, and gas-phase samplingTransfer volatile components
GC systemGCComplete the separation of volatile components
Detection UnitFIDAcquire target analyte responses

08 Huishi Instruments system configuration

This application requiresGas chromatography (GC) analysis systemComplete the analysis of ethylene oxide. During selection, the inlet interface, detector, and data system should be determined in combination with the sample state of disposable infusion set materials, quantitative headspace GC injection, and detection requirements.

09 Analysis workflow

1Sampling into vial
2Sealing
3Thermostatic equilibration
4Headspace gas-phase injection
5GC separation
6Detection and quantification

10 Qualitative, Quantitative, and Quality Control

Identification is based on the retention behavior of the target component and reference materials; calibration is performed with reference materials corresponding to ethylene oxide by external standard or internal standard according to the applicable method; injection blanks, calibration verification, and parallel determinations are used to monitor contamination and response stability. Blank headspace vials, parallel vials, calibration verification, and vial-to-vial repeatability are used to monitor the headspace process.

Blank materials, parallel sampling, spiked samples, and headspace vial repeatability are used to evaluate the effects of composite component sampling and material matrix.

11 Method and Configuration Selection

  • The sample must be suitable for achieving reproducible gas-phase partitioning in a sealed vial.
  • The equilibration procedure, vial volume, and sampling mode are kept consistent between calibration and samples.
  • The focus is representative sampling of multiple components of the infusion set.
  • Result conversion requires retaining records of specimen mass and product components.

12 Frequently Asked Questions

Why is headspace-GC used for ethylene oxide?

Headspace-GC is matched to the physicochemical properties, sample inlet, and detection target of ethylene oxide; the complete workflow simultaneously covers the treatment, separation, detection, and data quality control of disposable infusion set materials.

What samples is this solution applicable to?

The applicable samples are disposable infusion set materials. When the sample source or matrix changes, the impact of coexisting components on sample preparation, separation, and detection response should be re-evaluated.

What components or indicators are included in the detection targets?

The target analyte is ethylene oxide, and both the main text and configuration are bounded by the scope of this entity.

How is quality controlled for an analytical batch?

For each batch of samples, set up method blanks, calibration verification, duplicate samples, or applicable QC samples, and retain records of sample processing, instrument conditions, calibration, and calculations.

How are the sample introduction and detection modules matched in this solution?

Quantitative headspace GC injection is responsible for introducing the treated disposable infusion set materials into the analysis system, and the detection unit is configured for the response characteristics of ethylene oxide; both must be consistent with the method used.

Why is headspace vial sealing important?

The sealing state directly affects the partitioning of volatile components between the sample phase and the gas phase and the injection repeatability.

Why should multiple components of an infusion set be considered?

An infusion set is composed of different materials such as tubing, drip chamber, and connectors, and the sterilization exposure and residual release of each component may differ.

13 Related Solutions and Knowledge

Get Configuration and Technical Consultation

Please provide sample information for disposable infusion set materials, the concentration range of ethylene oxide, testing batch size, method basis, and existing equipment. Huishi Instruments will compile a configuration list based on this.

English edition updated: 2026-10-05.